GERBTOOL 2025 V16.9.30: Advanced PCB CAM & Gerber File Processing Software

GERBTOOL 2025 is MecSoft Corporation's specialized CAM software for PCB manufacturing and fabrication, designed for processing Gerber files and generating CNC machine code for PCB prototyping and production. Version 16.9.30 delivers enhanced file handling, improved isolation routing, and expanded output format support .

Key Features

File Import & Viewing

• Gerber File Support: Import RS-274X and RS-274D Gerber formats with full aperture definition

• Excellon Drill Files: Support for NC drill files with tool size definitions

• IPC-D-356 Netlist: Import netlist data for design verification

• DXF Import: Additional CAD format support for design transfer

• Multiple File Handling: Process complete PCB design packages with all layers simultaneously

• Graphical Viewer: Comprehensive 2D viewer for layer visualization with zoom, pan, and measurement tools

• Aperture Management: Automatic aperture definition from Gerber files with manual editing capabilities

PCB Design Rules

• Clearance Checking: Copper-to-copper clearance verification

• Trace Width Validation: Minimum trace width checking against design rules

• Copper-to-Hole Clearance: Pad-to-drill clearance verification

• Netlist Comparison: Gerber vs. netlist comparison for design integrity

• Design Rule Report: Comprehensive reporting of design rule violations

CAM & CNC Output

• Isolation Routing: Automatic isolation path generation for copper removal

• Multi-Pass Routing: Support for multiple routing passes with configurable depths

• Rubber Removal: Optimized toolpaths for copper pour removal

• Drill Toolpath Generation: NC drill file conversion to machine-ready code

• Profile Routing: Board outline routing for finished PCB dimensions

• Automatic Tool Selection: Intelligent tool size selection based on design requirements

• Optimized Toolpaths: Reduced tool travel time with intelligent path ordering

Output Formats

• CNC G-Code: Generate machine-ready code for PCB prototyping machines

• Excellon Drill Output: Export optimized drill files

• DXF Export: Export processed layers to DXF format

• HPGL Output: Support for HPGL plotter output

• Print/Plot Output: Direct printing and plotting capabilities

Tooling & Setup

• Tool Library: Comprehensive library of end mills, engraving tools, and drill bits

• Custom Tool Definition: User-defined tool geometries and cutting parameters

• Feed/Speed Management: Configurable feed rates and spindle speeds

• Multi-Spindle Support: Support for machines with multiple spindles or tool changers

• Machine Configuration: Customizable machine parameters for different CNC platforms

Usability Enhancements

• Windows 11 Certification: Fully tested and certified for Windows 11 operating systems

• 4K Monitor Support: Optimized icons and buttons for high-resolution displays

• Integrated G-Code Editor: Edit and preview G-code directly in application

• Simulation View: Toolpath visualization before machine output

• Batch Processing: Process multiple PCB designs with consistent settings

• Project Management: Save and reload complete PCB fabrication projects