ESI ProCAST 2025 | Advanced Casting Process Simulation Software

ESI ProCAST 2025 is a comprehensive finite element analysis (FEA) software for simulating a wide range of casting processes and predicting defects. It enables foundries and product designers to optimize casting design, improve yield, and ensure part quality by accurately modeling the complete casting process from filling to solidification and cooling.

Core Functionality Overview:

• Comprehensive Process & Alloy Simulation: Simulates virtually all casting processes (sand, investment, die, low-pressure, etc.) and a vast library of ferrous and non-ferrous alloys, including feeding and filtration systems.

• Advanced Defect Prediction & Optimization: Predicts critical defects such as shrinkage porosity, hot tears, mistruns, inclusions, and residual stress to optimize gating, risering, and process parameters.

• Multiphysics & Microstructure Modeling: Integrates thermal, fluid flow, stress, and microstructure evolution analysis to predict mechanical properties and assess part performance under service conditions.