Moldex3D 2025 | Advanced Injection Molding Simulation & Process Optimization Software

Moldex3D 2025 is the latest release of the industry-leading plastics injection molding simulation software, now incorporating "Molding Intelligence" through enhanced AI-powered automation, improved simulation accuracy, and expanded manufacturing process support. It enables engineers to predict defects, optimize designs, and streamline workflows from part design to production .

Core Functionality Overview:

• Enhanced Simulation Accuracy & New Physical Models: Features optimized hot runner injection pressure prediction with compressible flow calculations, new thermal pin simulation for advanced cooling analysis, crystallinity output for detailed warpage prediction in crystalline plastics, and improved multi-component molding (MCM) mesh construction with automatic matching technology .

• AI-Powered Optimization & Intelligent Tools: Introduces AI Optimization Wizard for automatic parameter recommendations supporting single/multi-objective designs, Gate Design Discovery and Mold Design Discovery within iSLM for rapid estimation of gate locations and machine selection, and MoldiBot intelligent assistant for instant technical support .

• Automated Workflows & Scientific Molding: Includes Molding Window Advisor (MWA) for one-click generation of optimal process conditions and molding curves, iSLM Auto Launch for automated project creation from CAD uploads, and expanded API support for Shell, injection machines, and validation templates enabling customized automation workflows .

• Advanced IC Packaging & Optical Simulation: Adds wire debonding warning simulation for predicting delamination risks in IC packaging, enhanced IC meshing support with automatic geometry detection, and strengthened integration with Ansys Zemax for optical simulation of precision components .

• Improved User Experience & Result Interpretation: Supports elliptical visualization for fiber results and 3D rendering of flakes, file size optimization reducing capacity by up to 66%, enhanced DOE with real-time interactive prediction, and Verification Template for standardized result evaluation and automated CAE report generation .