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Description
AutoForm Assembly is a specialized software module within the broader AutoForm solution suite, which is a leading software platform for the die-making and sheet metal forming industry. Its primary focus is on the virtual tryout, validation, and assembly simulation of sheet metal parts within a complete car body structure or other complex assemblies.
While the core AutoForm software is renowned for simulating the stamping process of individual parts, AutoForm Assembly tackles the critical next step: ensuring that all these individually stamped parts fit together perfectly in the final assembly, accounting for springback, manufacturing tolerances, and joining processes.
Key Functionalities of AutoForm Assembly
Based on the general trajectory of the software, here are the core areas that AutoForm Assembly R13 would be designed to address:
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Assembly Process Simulation: Models the complete assembly sequence of a car body-in-white (BIW), including the positioning of individual parts, clamping strategies, and the final joining operations (like spot welding, riveting, or laser welding).
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Springback Compensation & Validation: This is a central function. It validates whether the springback compensation applied to individual dies results in parts that fit together correctly in the assembled state. It helps answer the critical question: "Do my compensated parts assemble into the correct final geometry?"
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Gap & Flushness Analysis: Analyzes and predicts the final gaps and flushness between assembled panels (e.g., doors, hoods, fenders) to ensure aesthetic quality and functional requirements are met before any physical tool is built.
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Dimensional Management: Integrates with concepts of Statistical Variation Analysis (SVA) to understand how part tolerances and process variations propagate through the assembly, affecting final product quality.
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Joining Simulation: Simulates the physical effects of joining processes, such as the localized deformation and stress introduced by spot welding, which can affect the final assembly geometry.