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Description
Hypertherm ProNest 2025
Hypertherm ProNest 2025: CAD/CAM Nesting Software for Advanced Cutting
ProNest 2025 is the latest major release of Hypertherm's CAD/CAM nesting software for optimizing plasma, laser, waterjet, and oxyfuel cutting operations. Released in May 2024 as version 16.0, it introduces enhanced Industry 4.0 connectivity, automated workflow tools, and advanced cutting optimization features .
Key New Features in ProNest 2025
Industry 4.0 & Data Integration
| Feature | Description |
|---|---|
| Tekla PowerFab Connector | Optional module enabling seamless, bi-directional data exchange between ProNest and Tekla PowerFab via API; improves inventory management and reduces manual data entry |
| PowerFab Inventory Visibility | View details about PowerFab inventory or requisitions used for nests directly in ProNest; improve material traceability |
| ProNest Server Web App | Search jobs by Reference, Remarks, and custom fields; enhanced job tracking across teams |
| Data Sync 64-bit | Data Sync now runs as 64-bit application for improved performance with large datasets |
CAD & Workflow Enhancements
| Feature | Description |
|---|---|
| Job Auto Recovery | Automatically saves recovery files during hardware/software failures; restore work-in-progress on next launch |
| Library Parts Updates | Automatic checking and updating to latest revisions when opening jobs or templates |
| Creo Parametric Support | New plug-in support for Creo versions 9 and 10 |
| Small Entity Detection | Identifies motions smaller than kerf width or specified length; prevents machine errors and poor cut quality |
| Peddinghaus HSFDB Integration | Integrated secondary post processor; apply tooling and plasma applications (True Bevel, SureCut, True Hole) directly in ProNest |
Cutting & Nesting Improvements
| Feature | Description |
|---|---|
| Collision Avoidance | Now included by default in ProNest LT for OMAX waterjet setups; optimizes cut paths to prevent head collisions with tilted parts |
| Crop Line Enhancements | Multiple crop lines per nest; cut empty plates, change cutting direction, apply XY coordinates |
| Machine Home Movement | Improved remnant handling; moves home position to corners on irregular remnants |
| Laser Film Vaporization | Settings improvements for laser machines supporting protective film vaporization |
| Corner Rounding Angle Threshold | Set minimum angle threshold for corner rounding in Cutting Techniques spreadsheet |
| Center of Gravity on Nest | New Reports option displays center of gravity on skeleton after cutting |