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ETA Dynaform v5.9.2.1 DYNAFORM is a simulation software solution, which allows organizations to bypass soft tooling, reducing overall tryout time, lowering costs, increasing productivity & providing complete confidence in die system design. It also allows for the evaluation of alternative and unconventional designs & materials. Try DYNAFORM Now By simulating every detail during the design stage, DYNAFORM ensures the highest quality formed part & most efficient manufacturing process possible. Blank Size Engineering (BSE) BSE is widely used for estimating blank size, along with blank nesting for maximum material usage, scrap & piece price. The plug-in is used to predict thinning, thickening & also to generate a forming limit diagram (FLD). Formability Simulation (FS) FS facilitates the rapid development & validation of single-station & progressive die designs. It uncovers hidden problem areas & enables designers to optimize designs based on accurate forming results. Die Evaluation (D-Eval) Since most tooling designs are done in a CAD environment, DYNAFORM’s D-Eval Module was specially created to support and analyze CAD based tooling and engineering designs. Die System Analysis (DSA) DSA efficiently predicts many stamping related concerns within the die production line. It is used to analyze scrap shedding/removal, die structural integrity & sheet metal transferring/handling. Optimization Platform (OP) This new module helps users to go beyond identifying problem areas, by incorporating design optimization to improve performance and quality - reducing wrinkling, thinning and tearing. D-Eval, DYNAFORM’s new module, supports binder generation and drawbead layout applications. The D-Eval module also includes the quick solving INCSolver (up to 4 cores) for die design evaluation of formability at no additional charge. A major new feature in the new release is the Trim Line Development Add-on. It offers multiple stage trim line development simulation capabilities. It uses an iterative approach for simulating trimming during metal stamping, which ensures that final trim line result matches the target line. Another functional new feature in DYNAFORM Version 5.9.2.1 is the Rotary Tube Bending Add-on. This allows the user to calculate the tube (product) centerline, generate the bending process automatically, edit, review and analyze the bending process through simulation. The user can also preview the tools movement through the bending process via the simulation. Hot Forming Simulations are also now possible with DYNAFORM. Hot forming occurs when hot sheet metal is contacted by a hot die and a hot punch and held in the forming process for a specified period. Using this add-on, the hot forming process can be simulated, while the user can accurately predict the result under different blank and tool temperatures. The Die Structure Cooling Add-on, implemented in a special version of ETA’s PreSys software environment, uses tetra mesh generation plus a transient thermal solver showing the temperature history during stamping cycles.

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